LED Lighting Electronics

PCB Assembly for LED Lighting - High-Power Substrates and Large Formats

LED lighting demands specialized PCB assembly: aluminum-core substrates for thermal management, precise bin and batch separation, and often large formats. Newmatik is your partner for LED PCB assembly with experience in high-power applications and formats up to 80x50cm.

Your Challenges in LED Lighting

• Thermal Management: Heat dissipation critical for LED lifetime
• Bin & Batch Separation: Precise color and brightness matching
• Large Formats: PCBs up to 80x50cm for lighting panels
• High Power: Currents up to 10A+ per LED array
• Cost Pressure: Competitive pricing for volume production
• Quality: Consistent brightness and color temperature

Newmatik LED Solutions

Aluminum-Core PCB (IMS) Expertise

Thermal Management: Experience with IMS (Insulated Metal Substrate) PCBs

High-Power Assembly: BGAs, high-current connectors, robust soldering

Large Format: Modified pick & place machine for up to 80x50cm

Selective Soldering: Clean solder joints for power connections

Case Study: Produced large-format LED panels (80x50cm) in volume with specially adapted equipment

Bin & Batch Separation

Component Tracking: Precise tracking of LED bins and batches

Consistent Assembly: Same bin/batch within one light fixture

Color Matching: Ensuring uniform color temperature

Documentation: Complete traceability of LED batches

Application Areas

Commercial Lighting: Office lighting, retail lighting, warehouse lighting

Street & Outdoor: Street lights, stadium lighting, facade lighting

Industrial Lighting: Hall lighting, machine lighting, explosion-proof lighting

Horticultural Lighting: Grow lights, vertical farming, greenhouses

Automotive Lighting: Headlights, tail lights, interior lighting (see Automotive page)

Why Newmatik for LED Lighting?

• Large Format: Up to 80x50cm with modified equipment
• Aluminum-Core Experience: Thermal management expertise
• Bin Separation: Precise component tracking
• Volume Production: Competitive pricing in Romania
• 10-Day Express: Fast prototypes
• From 1 to 10,000+ pieces: Flexible scaling