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Aviation & Aerospace

Aerospace PCB Assembly - Vacuum Vapor Phase - Avionics

Aviation & Aerospace

PCB Assembly for Aviation, Aerospace & Space Startups - Highest Reliability with Vacuum Vapor Phase

Aviation and aerospace place extreme demands on electronics: zero defect tolerance, extreme temperatures, vibration, and for space applications even vacuum and radiation. With the rapid growth of private space companies, small satellite constellations, and commercial launch systems, the demand for high-reliability PCB assembly is accelerating. Newmatik is your partner for high-reliability aerospace PCB assembly with specialized vacuum vapor phase soldering and highest quality standards.

Your Requirements in Aerospace and Avionics

  • Absolute Reliability: Human lives depend on it
  • Extreme Environments: -55°C to +125°C, low pressures, vibration
  • Void-free Soldering: Especially critical for BGAs in space applications
  • Longevity: 20+ years lifetime in satellites
  • Certifications: Strict aviation standards
  • Full Traceability: Every component documented

Newmatik Solutions for Aerospace

Vacuum Vapor Phase Soldering

Our vacuum vapor phase soldering system (VPS) offers decisive advantages for aerospace:

Void-free BGA Soldering: Vacuum removes air from solder joints - critical for space applications where voids can lead to failures

Gentle Temperature Profile: Inert atmosphere protects sensitive components

Reproducible Quality: Precise control of all process parameters

Documentation: Complete recording of all process data

High-Reliability Manufacturing

  • Clean room conditions for sensitive assemblies
  • ESD protection throughout the entire process
  • Visual inspection by IPC-certified operators
  • X-ray inspection of all critical solder joints and BGAs
  • Conformal coating for environmental protection
  • Full traceability to component batch

Application Areas

Avionics: Flight control computers, navigation systems, communication electronics, cockpit displays

Satellites & Space: On-board computers, solar panel controllers, telemetry systems, satellite communication

Space Startups & NewSpace: Small satellites, CubeSats, constellation management electronics, propulsion controllers

Launch Systems: Stage separation electronics, telemetry systems, flight computers, ground support equipment

Drones & UAVs: Flight controllers, sensor electronics, camera systems, data links

Ground Equipment: Radar systems, air traffic control, ground stations

Space Startups & Commercial Space

The private space industry is experiencing unprecedented growth, with increasing demand for:

Small Satellite Constellations: Lightweight, reliable PCBAs for hundreds or thousands of satellites

Rapid Prototyping: Fast iteration cycles for NewSpace companies developing cutting-edge technology

Cost-Effective Manufacturing: High reliability without traditional aerospace program costs

Scalability: From single prototypes to constellation-scale production

Design Support: Engineering expertise to optimize PCBs for space environments

Our 10-day express service is perfectly suited for agile space startups that need to iterate quickly while maintaining the highest quality standards for orbital environments.

Why Newmatik for Aerospace & Space Startups?

  • Vacuum Vapor Phase: Void-free BGA soldering for highest reliability
  • 10-Day Express: Even critical prototypes delivered quickly - ideal for agile space startups
  • Quality First: Zero-defect mentality for orbital missions
  • Documentation: Complete traceability for every component
  • Made in Germany: Precision and reliability
  • Small Series Specialist: From 1 piece to constellation-scale production
  • NewSpace Ready: Fast iteration cycles without compromising quality
  • Cost-Effective: High reliability at startup-friendly prices
  • Vacuum Vapor Phase Void-free BGA soldering
  • Clean Room Highest purity standards
  • 100% Inspection Visual + X-ray
  • Full Traceability Every component tracked

4,425

Active Customer BOMs

161,755

Boards assembled in 2026

4,043,856

Components placed in 2026

300+

Active Customers